The Morgana DocuFold Pro is a brand new concept fully automatic paper folding machine. Equipped with the latest SmartScreen technology, it enables an operator with minimum training to carry out a variety of  folds from an icon driven touch screen.  Includes perf and score module for easy set up of perforating and scoring.

Key to the Morgana DocuFold Pro design criteria was a machine with a high degree of automation. Operation is therefore simplicity itself. Enter the sheet size and fold type on the DocuFold Pro SmartScreen and the machine automatically adjusts the fold plates and delivery rollers electronically.

The fold rollers will also compensate for most types of fold or paper weight without the need for adjustment, further enhancing the ease of use. Built-in anti-static brushes assist in the discharge of statically charged print material, one of the most troublesome problems faced by document finishers today.

To control curled paper, another potential difficulty, the pressure suction chamber which is built into the feed table, gently pulls down each sheet as it is being fed into the fold rollers.

• Powerful suction feeder
• 7″ SmartScreen
• Side lay alignment of the sheets, prior to folding
• Low pressure suction chamber to control curled paper before it enters the fold rollers
• Fully enclosed fold plates. Fitted with anti-static brushes
• Plug in perforating and scoring attachment
• Variable speed up to 27,500 sph
• Catch tray to collect work for perforating or scoring
• Driven delivery belt stacker
• Counting & batching
• Double sheet, and jam detector

Maximum sheet size: 26.5" x 14.3"

Minimum sheet size: 6.2" x 5.5" (3.7" with optional narrow sheet attachment)

Maximum paper weight: 90lb cover (varies according to material and grain direction)

Minimum paper weight: 16lb bond

Load capacity: 500 sheets 22lb bond

Maximum number programmes: Unlimited alpha numeric

Speed per hour (8.5" x 11"): 27,000 (stream feed)

Dimensions: L 48.8" x W 21.8" x H 53.9"

Weight: 260 lb

Power requirement: 240v 50/60hz

Options: Electric rear delivery, Cross-fold, Narrow sheet guide

Operator's Manual
Specifications

Literature

The AutoCreaser Pro 33A provides the complete solution to the problem of cracking that occurs when folding digitally printed output. It is equally effective in dealing with conventionally printed card, laminates or cross-grained stock.

Using the SmartScreen touch screen is simplicity itself. Key in the sheet length (popular sizes are pre-set), touch the fold type for the finished product (letter, gate etc) and press the green button. The AutoCreaser Pro 33A will automatically calculate where the creases need to be and set them accordingly. Any minor changes to the crease position can be made by touching an arrow in the relevant direction.

The AutoCreaser Pro 33 runs at 8,500 A4 sheets per hour, and 11,000 A5 sheets per hour. Now fitted with a NEW ‘QuickBlade’ creasing blade that can easily changed in a few seconds without needing any tools, making it our most productive creaser to date.

The optional perforation kit gives the ability to perforate along the direction of sheet travel, cross perforate and part cross perforate, widening the range of applications the AutoCreaser can produce, this includes vouchers and tear off tickets.

Paper Weight Size Terms
Score vs Creasing

Literature

The productivity of the AutoCreaser Pro 50 has been improved with a massive 30% increase in speed with no loss of accuracy. Now running at 8,500 A4 sheets per hour, and an astonishing 11,000 A5 sph this is our most productive creaser to date.  The increased sheet size of 700mm x 500mm can be extended with an optional tray making sheet lengths of 900mm possible. The AutoCreaser Pro 50 has the new Morgana PosiFeed feeding system. The drum stops as the vacuum pulls the sheet down before the drum starts to feed. This significant change will enable the feeder to be piled higher and feed the most difficult of stocks.

•  Intuitive and easy to use
•  Fully automatic
•  Up to 16 creases per sheet
•  Takes stock up to 0.015” (approx 150lb cover)*
•  Rule and matrix guaranteed for life
•  8500 sheets per hour
•  Unlimited alpha numeric memory
•  Adjustable crease depth & square
•  Perforating as standard
•  Crease without cracking
•  Pro 50 equipped with impact perf blade (optional)

Sheet Size: 27.55" x 19.68"
Stock Weights: Up to 0.4mm (aprx. 400 gsm)
Production Speed: 8,500 sheet per hour
Feeder: Automatic
Impact Creasing: Yes, the creasing die can be flipped and used as an up or down crease.
Creases per Sheet: 16, with a min repeat distance of 0.03" depending on paper weight.
Impact Perforation: N/A
Rotary Perforation & Scoring: Standard 28T rotary perforating blade and anvil set included.
Electrical: 240v, 1ph, 50/60Hz
Machine Dimensions: 59.05"L x 26.85"W x 48.18"H; 344 lbs

Manual
Specifications

Paper Weight Size Terms
Score vs Creasing

Literature

The AutoCreaser Pro XL is an easy to use automatic paper creasing system with a cost efficient vacuum top feeder. The unique creasing rule in the AutoCreaser Pro XL eliminates paper tearing and therefore cracking.

Running at 8,500 8.5″ x 11″ sheets per hour, with no loss of accuracy, this is our most productive creaser to date. The new AutoCreaser Pro XL takes a sheet size of 15’’ x 51’’ with the table extension, this comes as standard with this new machine. Morgana’s new Adaptive Process Control (APC) monitors sheet feeding in a closed loop process, delivering outstanding performance and reliability.

The new AutoCreaser Pro XL is specifically designed to handle the widest range of media. The Feeder continuously checks the paper float zone and automatically makes adjustments on the fly. This is an industry first for a product of this class and ensures highest feed reliability. Operators of all skill levels can get the most out of the AutoCreaser Pro XL.

• Edge registered vacuum top feeder with an outstanding load capacity of 7.8”

• New sheet separation controlled by optical sensor array - automatically adapts to different media, weights and types

• Automatic feeding parameter selection based on paper size and thickness - simplifies set up regardless of operator skill

• Ultrasonic double sheet detection

• Table extendible up to 51’’ to support popular longer sheet applications

• Powerful creasing unit can accept standard and narrow creasing blades as well as optional cross perforation blades

• Optional second creaser enables up/down creasing in one pass

• Simplified adjustments and blade changeovers without special tools

• Inline rotary perforation

• Optional cross perforation unit available

The NEW AutoCreaser Pro XL can be linked to the AutoFold Pro to provide an even more complete finishing solution. 

Specifications:

• Max loading capacity 7.8’’ (4’’ for sheet lengths above 27.5’’)
• Max paper size W x L: 15’’ x 27.5’’ (15’’ x 51’’ with table extension)
• Min paper size W x L: 3.89’’x 8.25’’
• Max paper thickness: 0.015’’ (400 gsm)
• Min paper thickness: 0.0035’’ (80 gsm)
• Max sheets per hour: 8500
• Max number of creases per sheet: 30 Min crease to crease distance 0.0039’’
• Stacker capacity 4.7’’
• Stacker max paper size W x L 15’’ x 40’’
• AutoCreaser Pro XL with table extension L 100’’ W 28.7’’ H 45.5’’

Options :

• Cross Perforation Kit
• Narrow Creasing Blade

The AutoCut Pro is the latest in the range of Morgana card cutting and creasing devices. Designed for those busy digital print shops and CRD’s who have the need for high speed creasing and for the production of a wide range of finished applications including business cards and promotional products. If you are looking to make the printed page stand out in new ways and if you’re using a wider range of media and working with new, larger formats then the AutoCut Pro combined with Morgana’s AutoFold Pro module easily turns long sheets into beautifully finished six panel brochures. The AutoCut Pro’s unique capabilities enables you to cut the lead and trail edges, bleed trimming the top and bottom, creasing and when linked to the AutoFold, the ability to fold the finished documents.

The Plockmatic MPS (Multi Purpose Stacker), the Morgana AutoCut Pro and the AutoFold work together to create today’s on-demand applications, such as trifold and gatefold brochures as well as more traditional applications like postcards and business cards printed multi-up on larger sheets. 

• Max sheet size: 13” x 19” or 13” x 27.5” with optional long sheet kit
• 8 x 13” x 19” sheets per minute (24 up business cards)
• 32lb bond - 130lb cover • 150 job recall
• Up to 5000 letter sheets per hour when creasing
• 4” Touchscreen operation
• Skew Adjustment
• Slide Aligner
• Double feed detection

AUTOCUT PRO

• Basic function: Slit, Cross Cut, Crease
• High Speed: Crease only mode
• Maximum paper size: 13”(W) x 19”(L) or 13”(W) x 27.5”(L) with optional long sheet kit
• Minimum paper size: 8.2”(W) x 8.2”(L)
• Minimum finished work size: 3.3”(W) x 1.9”(L) Paper weight 32lb bond - 130lb cover
• Operation: 4” touch screen
• Job memories: Preset job / customized job
• Feeding mechanism: Upper belt tri-suction feed system
• Skew adjustment: Standard
• Side Aligner: Standard
• Double feed detection: Standard
• Cut mark registration: Standard
• Max pile height: 4”
• Speed: 24 up business cards (13”x19”) 8 sheets / min.
• Cutting tolerance: +/- 0.007 - 0.011”
• Dimensions (approx):  W33” x D31”x H43” Footprint (approx) W63” x D31” x H43”
• NET Weight (approx): 440lbs
• Power supply: 100-220 VAC

AUTOFOLD PRO

• Maximum sheet size: 35.4” x 19.6”
• Minimum sheet size: 8.2” x 5.5”
• Maximum paper thickness: 0.015” (approx 150lb cover)* including laminated material
• Minimum paper thickness: 0.004” (approx 20lb bond)*
• Maximum number of folds per sheet: 2
• Maximum number programmed applications: Unlimited alpha numeric
• Minimum repeat fold distance: 2.75” (depending on paper weight)
• Minimum fold distance from lead edge: 1.96”
• Minimum fold distance from tail edge: 1.96”
• Speed per hour (A4 in half): 6240 sph
• Dimensions: L 66.9” x W 26.7” x H 48”
• Weight: 282lb
• Power requirement: 115v 50/60hz
• Options: Long Conveyor

Literature

DigiFold Pro is the product of choice for most digital printing professionals offering state-of-the art technology with increased speed. Productivity of the DigiFold Pro has increased by 20% and will crease and fold at 6,000 sheets per hour while retaining the accuracy demanded by users of previous DigiFold models. Morgana engineers used innovative design and SmartScreen technology. The DigiFold Pro is the ideal product for folding heavier-weight paper stock. Designed specifically for the professional digital or litho printer who has a need to crease and fold digitally-printed, heavy-weight or cross-grained stock.
•  SmartScreen touch screen operation
•  6,000 sph
•  0.015” (approx 150lb cover)*
•  Alpha-numeric memory
•  PosiFeed feed system
•  Highly versatile
•  35.4” x 15” with optional extension for perf
•  Crease & fold without cracking

Sheet Size: 5.5 x 8.2" up to 15 x 27.5" or 35.4" with table extension
Stock Weights: 90 - 400gsm (20lb bond - 150lb cover)
Folds & Creases: up to 2 folds and 10 creases per sheet
Production Speed: 6,000 sheets / hr. with 1 crease + 1 fold (A4)
Feeder: Air-feed / Bottom-feed with 2.4” lift capacity
Knife Fold: 2-folds and 7 selectable fold patters
Impact Creasing: Single down blade (Thick - standard included)
Impact Perforation: N/A Rotary Perforation & Scoring - Yes, Included
Electrical: 1ph, 240V, 7A (15A service)
Machine Dimensions (LxWxH): 79.5 x 26.7 x 49.8". 419 lbs.

Specifications
Operator's Manual
Optional Accessories

Score vs Creasing
Paper Weight Size Terms
Morgana Product Page
Consultant

Literature

Key Features:

• Edge registered vacuum top feeder with an outstanding load capacity of 7.9”

• New sheet separation controlled by optical sensor array - automatically adapts to different media, weights and types

• Automatic feeding parameter selection based on paper size and thickness - simplifies set up regardless of operator skill

• Ultrasonic double sheet detection • Table extendible up to 51’’ to support popular longer sheet applications

• Powerful creasing unit can accept standard and narrow creasing blades as well as optional cross perforation blades

• Optional second creaser enables up/down creasing in one pass

• Simplified adjustments and blade changeovers without special tools

• Inline rotary perforation

• Optional cross perforation unit available

Maximum number of creases / sheets: 30 (with optional static creasing tool)

Maximum productivity: 6000 Sheets per hour, A4/half fold, one crease only 7,500. DynaCrease standard, Static crease optional

Dual folding knifes: Yes

Number of crease tools: Up to two. One DynaCrease and one static crease optional

Maximum load capacity: 7.9’’

Minimum distance between creases: 0.004’’ Media range 0.0035’’ - 0.0157’’

Sheet size: max 15.2’’ x 27.6’’ (15.2 x 51’’with table extension)

Sheeet size: min 3.7’’ x 8.3’’

Inline perf: Standard

Cross perf: Optional (comes with static crease kit)

Feed technology: Vacuum belt top fed with Advanced Process Control (APC)

Weight: 811lb incl. packing

The DigiBook 200 perfect binder is suited for traditional and digital printers who require short to medium runs of PUR perfect bound books. The DigiBook 200 perfect binding machine is equipped with a patented closed gluing system where spine and side gluing is automatically applied by a slot applicator for the utmost binding quality and accuracy.

• Up to 200 books per hour
• Touch screen operation with automatic set up
• Sophisticated milling and notching device, designed for PUR
• Automatic cleaning and sealing of the glue head
• Binding length (spine) from 4.34” up to 15”
• Spine thickness from 1.97”
• Adjustable spine preparation by sophisticated milling and notching device
• Paper chip extractor
• Patented hermetically sealed PUR application system for a spine and side gluing with automatic glue cut-off
• Automatic cleaning and sealing of the glue head
• Electronic connection to Morgana Autocreaser Pro for cover creasing

Books per hour: Up to 200

Number of clamps: 1

Touch screen: Yes

Spine length: max/min 14.9”/12.6”

Book height: max/min 4.7”/4.3”

Block/spine: thickness 0.07” – 2.0”

Cover dimension: maximum 27.5” x 14.9”

Cover dimension: minimum 8.7” x 4.7”

Cover weight: max 400gsm

Dimensions: L 69.6” x W 35.4” x H 50”

PUR glue tank capacity: Up to 6lb

Machine weight: 552lb.3oz

Power requirement: 208 - 240V 50/60Hz 16amp

Operator's Manual
Specifications

Literature

The DigiBook 300XL Pro PUR Perfect binding machine opens the door to high value, large format book production. Now you can offer your customers books with a finished size of up to 18.71″ x 17.71″!  Applications such as deluxe catalogs, photobooks and special editions can all be produced more economically and easily than ever.  And Morgana’s patented PUR technology ensures a strong, permanent bind across the widest range of media types and sizes.

Like all members of the DigiBook series, the 300XL uses our innovative PUR adhesive application and cleaning system.  The nozzle system automatically applies the right amount of PUR adhesive for each and every book. The unique milling and notching tools prepare the spine to ensure optimal interaction with the adhesive. Additionally, the DigiBook 300XL Pro has a completely retractable milling system, allowing for the production of sewn book sections.

Print applications are more demanding than ever. Plastic, film, coated and uncoated paper – light and heavy can now be bound permanently, simply and easily.

• Produce books up to A3 / 12″ x 18″  landscape
• Up to 300 books per hour
• Touch screen operation complete with automatic format change.
• Pneumatic opening and closing of clamp
• Binding length (spine) from 3.9″ up to 17.7″
• Spine thickness from 0.07″ to 1.96″
• Spine preparation by sophisticated milling device
• Automatic cleaning and sealing of the glue head
• Retractable milling
• Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off
• Unique angled work surface
• Automatic book block measuring and set-up

Books per hour: Up to 300

Number of clamps: 1

Touch screen: Yes

Spine length: max/min 17.71” / 3.93”

Book height: max/min 12.59” / 4.72”

Block/spine: thickness 0.07” – 1.96”

Cover dimension: maximum 39.37” x 17.71”

Cover dimension: minimum 9.52” x 3.93”

Cover weight: max 400gsm

Dimensions: L 80” x W 41.5” x H 51”

PUR glue tank capacity: Up to 6lb

Machine weight: 1,157lb. 7oz

Power requirement: 32amp single phase

Operator's Manual
Specifications

Literature

The DigiBook 450 is our most fully automated PUR binder with automatic cover feeder and scoring of the covers, along with automated book delivery and stacking. Designed to maintain high output speeds and reduce operators handling of covers and bound finished books. Includes retractable milling systems allowing for the production of sewn book sections. This innovative machine is equipped with a patented closed gluing system where the spine and side gluing is applied by a slot applicator for the utmost bringing quality and accuracy.

The nipping press is a pneumatic system with adjustable lateral pressing force. Pressing time is also adjustable from the panel. The press height varies from 0 to 1.5 mm for optimal squaring of the spine and quality of glue application. In addition to the automatic cover feeder, the DigiBook 450 is also equipped with an automatic book delivery and stacking section to maintain output speeds and reduce handling of the bound books.

•  Equipped with an automatic book delivery and stacking section to maintain output speeds
•  450 books per hour
•  Touch screen operation complete with automatic format change
•  Pneumatic opening and closing of clamp
•  Binding length (spine) from 3.93” up to 17.71”•  Spine thickness from 0.07” to 1.96”
•  Spine preparation by sophisticated milling device
•  Automatic cleaning and sealing of the glue head
•  Retractable milling
•  Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off
•  Automatic cover feeder
•  Automatic delivery and stacking of finished books
•  Automatic book block measuring and set-up

Books per hour: 450

Number of clamps:1

Touch screen: Yes

Spine length: max/min 17.71”/3.93” B

Book height: max/min 12.59”/4.72”

Milling width: 0.118”

Book/spine thickness: 0.07” - 1.96”

Cover dimension max: 27.60” x 17.71”

Cover dimension min: 9.52” x 4.72”

Cover weight max: 400gsm

Dimensions: L 101.8” x W 82.3” x H 54”

PUR glue tank capacity: Up to 6lb

Machine weight: 1157lb.6oz

Power requirement: 16amp, 3 phase, + E + N, 400v

Operator's Manual
Specifications

Literature

The new Morgana BM3035/3050 is a modular booklet making solution for centralised reproduction departments and commercial print providers - large and small. Customers can choose from a range of cost-effective options to support their application requirements. The system is packed with a host of unique technologies that deliver finished books with quality to match today’s printing systems.

Customers are demanding more media versatility from digital print. The Morgana BM3035/3050 is designed from the ground up to work with today’s coated, uncoated and textured paper stocks.

• Morgana BM3050 - 200 page (50 sheet) booklet maker
• Morgana BM3035 - 140 page (35 sheet) booklet maker
• Intuitive user interface
•  Patented folding mechanism provides a sharp professional finish
• Book thickness measuring automatically sets the fold pressure
• Heavy duty stapling heads with 5000 staple cartridge
• Face Trimmer Module option will trim the shingle off the front of the book
• Optional Squarefold unit to give square edged books with flatter finish

Modules

Booklet Maker: the simplest configuration includes the Booklet Maker and output tray to provide a simple solution by producing hand feeding sets - stapling, folding and stacking.

Face Trimmer: the addition of the trimmer removes the shingled effect on the face of the folded document and provides a clean document edge.

Squarefold: this unit adds a square folded spine for a professional, perfect bound look to the finished book

BM3035 | 3050

• Standard paper sizes: 8.5x11”, 8.5x14”, 9x12”, 11x17”, 12x18” Custom sizes possible
• Paper size, min (W x L): 8.11” x 10.8”
• Paper size, max (W x L): 12.6” x 18”
• Paper weight Uncoated (Min): 18 lb Bond Coated (Min) 30 lb Bond Paper weight, max 110 lb Cover
• Set size (stapled folding): 2-50 Sheets BM3050 (20 lb Bond) 2-35 Sheets BM3035 (20 lb Bond)
• Off-line use: Yes
• Power source: 100-230V 50-60Hz
• Power consumption: 250W Noise emission 62dB
• Dimensions (H x W x D): 39.8” x 31.9” x 29.6”

FACE TRIMMER SPECIFICATIONS (OPTIONAL)

• Minimum trimming: 0.039” 
• Maximum trimming: 0.63” (single trim) 
• Power source: From BM3035/3050 
• Standard paper sizes: Same as BM3035/3050 
• Dimensions (H x W x D): 39.8” x 14.2” x 24.4”

SQUAREFOLD SPECIFICATIONS (OPTIONAL)

• Paper size max: Same as BM3035/3050
• Set size (stapled folding): From BM3035/3050
• Power source: From BM3035/3050
• Dimensions (H x W x D): 39.8” x 10.3” x 24.4”

Booklet making made easy

The BM4000 series produces consistently high booklet quality on all booklet sizes and media types.

• The basic configuration with hand feed capability enables users to make booklets in the offline mode.

• Heavy duty staple mechanism designed for durability. Maintenance free thanks to a patented solution that eliminates periodic service intervals.

• Operators can now compensate for skew caused when feeding long sheets, this can easily be adjusted in the color user interface on the fly.

A6 to A4 Landscape

The new system architecture enables customers to produce high quality booklets from A6 to A4 landscape, and has all the key processes needed to produce corner and edge staple, folding, spine forming, and full bleed trimming, all combined in one single, easy to use system. This new booklet maker offers the ability to produce the all new long sheets applications while maintaining the small and compact size.

Deliver Quality Applications

The BM4000 series uses the latest patented Plockmatic technologies to deliver top quality output. The base unit folds and staples booklets and corner or edge stapled sets up to 140 pages (35 sheets with the BM4035) or 200 pages (50 sheets with the BM4050). The set positioning mechanism enables the operator to easily adjust the staple and fold position on the fly.

Corner and edge stapling function as standard

Corner or edge stapling is the fast and easy solution for producing meeting notes, reference documents and hard copies of PowerPoint presentations etc.