Equipment

Space Saving, High Quality, Single Clamp PUR Perfect Binder

• PUR Perfect Binding: High quality PUR binding is assured with dual application drums and separate EVA / PSA side glue application. Drum application enables production of one to one variable thickness books with maximum quality control.
• Extended spine length: Maximum book size is 385 x 320 mm / 15.15" x 12.59" and the maximum book thickness is 51 mm / 2".
• Variable thick production: Built in thickness caliper provides greater production efficiency for instant changeover and variable thickness book production. The BQ-280PUR provides unsurpassed production efficiency in a single clamp binder.
• EVA Glue: Low temperature EVA glue (140 °C / 284 °F or below) can be used. The system can be used for both PUR and EVA with the same tank.
• JDF Workflow: The system can be further enhanced with Horizon's pXnet bindery control system which integrates JDF workflow from upstream devices.

The BQ-270V single-clamp binder offers high-quality production perfect binding with fully automated operation, push-button simplicity, and on-demand production of variable thickness books. Includes an automated, sensor-activated digital caliper system which consistently measures book block thickness and automatically transfers this data to the binder for quick, automated set-up with no cycle lag time for books of different thicknesses.

Watch the BQ270V work with Horizon's newest Integrated Robotic Arm Technology! The Robot Book Block Feeding System transfers book blocks from the Horizon HOF-400 High Speed Sheet Feeder into the BQ270V Perfect Binder, reducing human labor costs while increasing efficiency.

• Automated setup: The binder includes an automated, sensor-activated digital caliper system which consistently measures book block thickness and automatically transfers this data to the binder for quick, automated set-up with no cycle lag time for books of different thicknesses.
• Designed for print-on-demand: Designed to meet the needs of the short-run, print-on-demand book market, the BQ-270V also features single-person production of up to 500 books per hour.
• Other key features: automatic air-suction cover feeding with in-line scoring, a large 10.4″ intelligent color touch-screen, job programming, and a compact configuration.

The Standard Horizon BQ-160 PUR Single-clamp Perfect Binder produces professional-quality books with a simple and efficient binding procedure, and the binder is also capable of padding and tape binding.

• PUR Perfect Binder: For more information about PUR binding, click here.
• Easy-to-use touchscreen controls: A dynamic color touchscreen allows the operator to easily adjust a range of settings including cover alignment with the spine, nipping pressure, clamping pressure, and much more.
• High-quality books: The BQ-160 can produce extremely strong, high quality perfect bound books up to 1.6” thick at speeds up to 180 cycles per hour and can handle light to moderate production needs in almost any environment.
• Other key features: Other features on the BQ-160 include energy-save and auto-off functions, the ability to notch in one or both directions, and an optional carbon air filtration system to reduce adhesive odors.
• Adding a cover: The BQ-160 Binder can be put in-line with the CRB-160 Cover Creaser, which is setup through the color touchscreen on the BQ-160.  The scoring position is set automatically according to the book thickness input into the BQ-160.The CRB-160 scores up to 150 lb. laminated covers, and a wide variety of scoring patterns can be selected from the touchscreen. 
• Standalone cover creaser: A standalone CRB-160 model is also available with an integrated color touchscreen, and it is ideal for creasing covers, restaurant menus, greeting cards and other digital print applications.

The Horizon BQ-160 Single-clamp Perfect Binder is equipped with an intuitive, icon-based color touchscreen for fingertip adjustment of key parameters. This “intelligent automation” feature is built into all Horizon post-press products. With single-person operation, the BQ-160 can produce three popular types of binding: perfect binding, tape binding and pad binding – at speeds up to 180 cycles per hour with books up to 1.1” thick. The BQ-160 is specifically designed for cut sheet applications. Other advantages include an electric book clamp, two-way notching, an efficient paper dust vacuum system, nipper height and tilt adjustment from the touchscreen, and a dynamic nipper table for auto book sizing.

Easy-to-use touchscreen controls: A dynamic color touchscreen allows the operator to easily adjust a range of settings including cover alignment with the spine, nipping pressure, clamping pressure, and much more.

High-quality books: The BQ-160 can produce extremely strong, high quality perfect bound books up to 1.6” thick at speeds up to 180 cycles per hour and can handle light to moderate production needs in almost any environment.

Other key features: Other features on the BQ-160 include energy-save and auto-off functions, the ability to notch in one or both directions, and an optional carbon air filtration system to reduce adhesive odors.

Adding a cover: The BQ-160 Binder can be put in-line with the CRB-160 Cover Creaser, which is setup through the color touchscreen on the BQ-160.  The scoring position is set automatically according to the book thickness input into the BQ-160.The CRB-160 scores up to 150 lb. laminated covers, and a wide variety of scoring patterns can be selected from the touchscreen. 

Standalone cover creaser: A standalone CRB-160 model is also available with an integrated color touchscreen, and it is ideal for creasing covers, restaurant menus, greeting cards and other digital print applications.

The Standard Horizon AFC-746F B1 Pallet-Feed Folder includes advanced set-up automation through a user-friendly color touch-screen control panel that displays all common fold formats and sheet sizes for easy selection.

• Fully automated adjustments: The folder features quick changeover and fully automated setup with up to 47 automated adjustments including in-feed, roller gap, buckle fold, and knife-fold sections.
• Unparalleled fold flexibility: The AFC-746F has 6 buckle plates and handles sheet sizes up to 29.1” x 43.3” and as small as 8.27” x 11.695”. The system also offers 20 pre-set fold patterns with a programmable memory for up to 200 different jobs.
• Improved slitter shaft removal: The AFC-746F includes a 47″ pallet pile feeder with suction head and a new, ergonomically friendly slitter shaft removal system which allows the operator to remove the perforation shaft automatically for easier blade setting.

The automated AFV-566FKT Folder is a 6-buckle folder with integrated knife/buckle cross-folding that contains 44 fully-automated settings for improved efficiency, more operator-friendly production, and reduced waste and make-ready. Roller gaps and buckle plates can be easily fine-tuned from the improved touchscreen control panel, and automated stop adjustment under the knife and trailing edge roller adjustments reduce operator intervention and maximize machine uptime.

• Fast setup: Setup and changeover times are nearly 20% faster than the previous generation of folder
• System status indicators: The AFV-566FKT features customizable LED lights that alert operators to system status at a glance.
• Reduced noise: Enhanced sound-proof covers are included over the fold plates and the registration table to reduce noise by 2 decibels compared to previous models.
• Improved feed section: The AFV-566FKT uses a single-piston suction head system for faster and more accurate operation.
• New registration: The system features an automated register table with an adjustable vacuum belt that eliminates steel and plastic drive pull-in for registration.
• No trial-and-error: The AFV-566FKT can automatically calculate the optimal feed interval to ensure top production speeds and efficiency with no manual adjustments.
• Production speeds: The system can reach speeds of up to 656 feet/min with cross-folding and up to 885 feet/min for parallel folds.

The Horizon AFV-566/TV-564 Folder is a highly automated and dynamic machine that achieves new levels of production efficiency in folding.

• Simple touchscreen setup: Advanced automation reduces setup time and allows easy operation via color touchscreen.
• Unique buckle plate: The uniquely designed buckle plate ensures consistent, accurate folds, and accommodates a wider range of substrates.
• Dynamic folding: Optional dynamic folding is available to change fold patterns on the fly for variable signatures with no blank sheets in the set.
• The system also features automatic scoring navigation and double-sheet detection, improved registration, and easier sheet loading.

The AF-408/TV-406F small-format folder is a fully automated, 8-buckle folder with an operator-friendly, automated setup that can manage a wide range of simple or complex fold patterns, especially for the insert and pharmaceutical markets. The system can run at up to 590 fpm, and the suction head can run up to 30,000 cycles per hour.

• Job storage: The system’s memory can store up to 200 fold patterns for quick and easy setup of simple and repeat jobs.
• Easy setup: A new scoring navigator assists with the quick and accurate setup of scoring and perforation positions
• Full automation: Each section of the folder is set automatically via the improved color touchscreen controls, and separate feed and delivery counters provide accurate piece production for critical jobs like pharmaceutical inserts.
• Application flexibility: Two fold plates in the initial folding section expand the number of folds that can be performed prior to cross-folding or when running the TV-406F right angle section in parallel.

The new Horizon CRF-362 Creaser/Folder has been designed to handle the unique requirements of creasing and folding digital color output across a wide range of light and heavy weight stocks, coated or uncoated. Creasing and folding can be done in one pass for easy and accurate processing of a variety of applications such as restaurant menus, greeting cards, book covers, and marketing collateral.

• Pre-configured patterns: The CRF-362 comes configured with 7 selectable fold patterns and 6 selectable cover creasing patterns for perfect binding including spine, hinge, and flap creasing.
• Eliminate image cracking: Capable of up to 10 crease lines on a sheet, the system uses an impact scoring technology that eliminates or minimizes cracking of the stock or printed image.
• Add-in perforation: The CRF-362 can also easily handle perforations with the optional PRF-36 Perforation Unit
• Easy setup and changeover: Set-up and changeovers – including fold pattern, creasing number, and up/down crease selection – can be easily achieved through the high resolution color touchscreen designed for simple and intuitive operation.
• Broad paper range: The system can handle paper weights up to 400 gsm for creasing without folding (350 gsm with folding) and sheet sizes up to 14.33” x 34”.

Sheet Size: 4.1 x 7" up to 14.3 x 34"
Stock Weights: 80 - 350 gsm or up to 400 gsm w/out fold
Folds & Creases: up to 2 folds and 10 creases per sheet
Production Speed: 5,000 sheets / hr. with 1 crease + 1 fold (A4)
Feeder: Air-Feed / top feed (5.9" capacity)
Knife Fold: 2 folds and 7 selectable fold patters
Impact Creasing: up and down blades (0.8mm) standard included
Impact Perforation: (Option #PRF-36) - entire width of the sheet
Rotary Perforation & Scoring (Lateral) - N/A
Electrical: Single phase 208V, 60Hz (only for US)
Machine Dimensions (LxWxH): 108.0 x 27.6 x 56.3". 760 lbs.

Specifications
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The Standard Horizon PF-40L combines high-volume suction feed capabilities with the intelligent automation that Horizon products are known for.

• Reliable suction feed system: The 1,000 sheet capacity, top-fed system is the same suction feed system as the highly popular VAC Collators and PF-P330 Folder, providing for reliable mark-free feeding from static laden digitally printed sheets as well as conventional prints.
• Easy setup: The PF-40L’s push-button control panel enables any user to set-up for the six most popular fold patterns of standard cut-sheet sizes.
• Wide paper range: The paper size range for the PF-40L is from 5” x 5” to 12.6” x 24.8” and thicknesses from 13 lb. bond to 60 lb. cover without requiring pre-scoring or creasing.
• Store patterns for easy access: Memory capacity allows for easy programming of 10 unique fold patterns and/or non-standard sheet sizes to be recalled at any time.
• Built-in registration guide: The registration guide table keeps sheets correctly registered at the highest operating speed of 390 sheets per minute.

Maximum Sheet Size: 12.59″W x 24.8″L
Minimum Sheet Size: 4.93″W x 5.04″L
Stock Weight: 52.3 to 157 gsm
Folding Speed: Up to 390 sheets per minute
Maximum Pile Height: 4.13 inches
Weight: 298 pounds

As part of Standard Horizon’s popular RD series of die cutters, the RD-N4055 system can die cut, kiss-cut, emboss/deboss, crease/score, perforate, slit, hole punch, and round corner in a single pass or in multiple combinations for a wide range of applications including business cards, invitations, labels, door hangers, light packaging, and more. With the addition of the SPC-N4055 separator and optional CSD-40RD card stacker, this new system also eliminates the need for manual separating and counting at the delivery section to allow operators to work more efficiently, improve accuracy with an automated, verified piece count, and increase production efficiency for small and short-run pieces.

• Stacked output: Small-format product is pile stacked – in 1-up or in multiple stack output – and transported by belt for offloading at the delivery section, eliminating time-consuming manual separation, counting, and stacking.
• New separator: The SPC-N4055 separator contains 20 transport belts (up from 12), each with a smaller diameter than previous generations, for more accurate separation, more stable operation, and smoother transportation.
• Individual stack counter: A sensor on each delivery path counts individual pieces to eliminate human error in counting and to improve accuracy. The system flags and displays any undercounts on the system’s touchscreen monitor so that operators can catch errors quickly.
• Higher productivity: The RD-N4055 system can increase productivity by 20% compared to the previous model. For example, using a max sheet size of 21.65” x 15.74” and long-edge imposition (4×9), the system can support 36-up business card applications, reducing the required number of parent sheets from 9 to only 7 with easy separation and stacking. In addition, a new minimum sheet spec of 3.15” x 1.969” enables more efficient production of small pieces.
• Suction belt transport: The suction belt provides stable transport of individual pieces post separation. Single piece delivery is much more efficient than stream delivery for transporting and stacking small pieces. Its base settings cover all types of stocks, but the vacuum draw down can also be adjusted depending upon stock and piece size.

The Horizon RD-4055DM Rotary Die Cutter with dual magnetic cylinders is designed to simultaneously die-cut and crease/ score short-run product from both sides of the sheet. It can also perforate, slit, hole punch and round corner in one process for digital and offset printed sheets. This system features easy change-over and simple operation. A “Repeat Register” function allows multiple-up applications from a single-up die to minimize costs. Handles complex creasing patterns and light packaging applications with ease.

Sheet size, max: 15.74 x 21.65" (400 x 550mm)
Sheet size, min: 7.875 x 10.83" (200 x 275mm)
Cut size, max: 14.803 x 20.866" (376 x 530mm)
Cut size, min: Depending on die shape
Sheet thickness: 127.9 to 400 gsm
Die cutting thickness: 0.019" (0.5mm)
Creasing thickness: 0.011" (0.3mm)
Die size, max: 15.748 x 22.047" (400 x 560mm)
Die size, min: 6.3 x 3.937" (160 x 100mm)
Upper cutting blade height: 0.0315" (0.8mm)
Lower / 2nd cylinder: Magnetic cylinder for lower / 2nd die
Feeder stack height: 19.68" (500mm)
Feeder: Vacuum belt w/registration
Double sheet detection: Ultrasonic and mechanical
Production speed: 6,000 cycles per hour
Electrical: AC 200-240V, 1PH, (40A service)
Air source: Reference tech docs & literature
Dimensions (Wx Dx H): Reference tech docs & literature

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